A puppet is a portable form of a person or creature typically moved either by strings commanded from over or by a hand inside it. At the beginning of 2021, I sparked an interest in how to make my own handmade puppets. I researched online, watched many videos, and found Adam Kreutinger to be the most resourceful for making custom puppets. I applied the puppet creators' techniques and tips to my own and was pleased with the outcome. Since then, we’ve grown into a small but dedicated team creating custom puppets for both studios and original shows, combining craftsmanship with creative storytelling.
Want a custom puppet? Answer a few quick questions so We can quote and reserve your spot:
Size — 30" (75 cm) recommended, or smaller?
Body — Half-body (no legs) or Full-body (with legs/shoes)?
Likeness — Exact caricature or “inspired-by” version?
References — Clear front + side photos, logos, signature outfits?
Features — Skin tone, hair, eyes, facial hair, glasses, must-haves?
Subject — Real person or animal (species/breed)? Expression — Smile, smirk, surprised, stern, etc.? Outfit — One look or interchangeable? (Uniforms, costumes, props, unclothed?) Operation — Hand-and-rod standard. Extras? (Wired fingers, removable rods/hands.)
Use — Gift, video, or stage? (Affects ergonomics + weight.) Deadline & Shipping — Destination + latest safe-arrival date? Budget — Approximate range helps tailor options.
Included — Lightweight foam/fleece build • Clean hidden seams • Balanced handling • One mouth-hand + one rod hand • Photo/video updates for approval.
Timeline — ≈ 4 weeks build + 1 week delivery.
Size — 30" (75 cm) recommended, or smaller?
Body — Half-body (no legs) or Full-body (with legs/shoes)?
Likeness — Exact caricature or “inspired-by” version?
References — Clear front + side photos, logos, signature outfits?
Features — Skin tone, hair, eyes, facial hair, glasses, must-haves?
Subject — Real person or animal (species/breed)? Expression — Smile, smirk, surprised, stern, etc.? Outfit — One look or interchangeable? (Uniforms, costumes, props, unclothed?) Operation — Hand-and-rod standard. Extras? (Wired fingers, removable rods/hands.)
Use — Gift, video, or stage? (Affects ergonomics + weight.) Deadline & Shipping — Destination + latest safe-arrival date? Budget — Approximate range helps tailor options.
Included — Lightweight foam/fleece build • Clean hidden seams • Balanced handling • One mouth-hand + one rod hand • Photo/video updates for approval.
Timeline — ≈ 4 weeks build + 1 week delivery.
PUPPET INQUIRY
Thank you!
MONICA THE PUPPET VISITED SHIH CHIEN UNIVERSITY IN TAIPEI
Puppet Features
Both hand options are included. One hand will have rods for dynamic arm movements, while the other is designed for mouth manipulation and can be operated easily.
Size-wise, the 30-inch (75 centimeters) model appears ideal for regular sets and should provide easy control, fitting comfortably up to your mid-bicep. A smaller scale will maintain all the detailed craftsmanship, ensuring the puppet remains as lively and impactful as intended. I would not recommend going beyond a 30-inch model; smaller is better.
Our puppet's design is as flexible as your needs. We can craft the lower half with legs and shoes if you prefer a full-body puppet. However, if space or manipulation is a concern, our half-body design is just as aesthetically pleasing and won't compromise the overall look and feel of the puppet.
Regarding the timeline, we value the flexibility to accommodate such requests, ensuring the puppet arrives in time for your upcoming classes and shows. We will work together on this, with the normal process taking four weeks plus another week for delivery to your doorstep. We work with global clients from every continent, and it’s easy for us to manage logistics and international delivery smoothly.
Understanding Puppet Lightness
By focusing on the following aspects, we create puppets that are not only light but also highly functional and expressive, enhancing both the puppeteer's experience and the audience's enjoyment.
IDEAL PUPPET LIGHTNESS
The ideal puppet should be lightweight, which is emphasized in our designs. Our puppets are notably light and highly successful in this manner. Lightweight puppets are crucial for ease of use and manipulability. Here's why:
Ease of Manipulation: A lightweight puppet is easier to manipulate. It reduces strain on the puppeteer's hands and arms, allowing extended performances without fatigue.
Better Control: Lightness allows for more elegant control and precise movements, making the puppet's actions expressive and realistic, giving it character.
Enhanced Performance: A lightweight puppet enhances the fluidity of the performance, enabling dynamic and artistic presentations.
Wider Range of Movement: Light puppets allow for a broader range of gestures and movements, encouraging creative expression and bringing the character to life.
Accessibility: Lightweight puppets are more accessible for children and beginners due to their ease of use. Their portability benefits traveling performers and educators, making transporting puppets to various locations easier.
HOW TO DESIGN A LIGHTWEIGHT PUPPET
MATERIALS:
Foam: We use lightweight foam for the puppet's body and head. Foam is not only light but also easy to carve and shape.
Fabric: We choose lightweight fabrics. Fleece, felt, and certain types of polyester are durable and light.
Hollow Structure: We design a hollow structure to reduce weight without compromising appearance or functionality.
CONSTRUCTION TECHNIQUES:
Minimalist Framework: We use minimal internal frames or skeletons to support the puppet's shape without adding unnecessary weight.
Simplified Mechanisms: If the puppet has moving parts (e.g., mouth or limbs), we use lightweight materials and keep the design simple.
BALANCED DESIGN:
Weight Distribution: We ensure the puppet's weight is evenly distributed to prevent the top from being too heavy or difficult to control.
Ergonomic Handles: We design ergonomic handles or grips so the puppeteer can comfortably hold and manipulate the puppet.
PRACTICAL TIPS FOR LIGHWEIGHT PUPPETS
Practice: Spend time practicing with your puppet to get accustomed to its movements and effectively bring out its character.
Storage: Properly store the puppet to maintain its lightweight structure and prevent damage.
Maintenance: Regularly check joints and moving parts for wear and tear to ensure smooth operation.
Precision Puppet Wig Fitting Guide
Accuracy ensures a snug and natural fit when measuring a puppet's head for custom wig applications. Puppets have unique head shapes and postures that differ significantly from human heads, making precise measurements crucial for wig customization.
Standard Measurements:
Side Head Circumference: 18 cm (7.08 inches)
Overall Head Circumference: 61 cm (24 inches)
Side Head Circumference: This measurement is taken around the side of the puppet's head, passing over the top from one side to the other. Ensure your measuring tape is snug but not tight, following the natural contours of the puppet's head. This helps understand how the wig will drape over the sides and top.
Overall Head Circumference: Measure around the widest part of the puppet's head, usually around the brow line. This accounts for the full head circumference, providing a baseline for the wig's overall fit. This is essential for ensuring the wig covers the head completely without being too loose or tight.
Circle Measurement: In puppetry, "circle measurement" refers to the full circumference around the puppet's head. For standard wig fittings, a typical circle measurement is 68 cm. However, this measurement often needs adjustment due to puppet heads' unique positioning and inclination.
Adjusted Measurement for Wig Fittings: The reference measurement should be adjusted to 61 cm for custom wig applications for standard puppets. This adjustment accounts for the natural tilt and posture of the puppet's head, ensuring the wig fits properly and maintains a natural appearance. Puppets often have heads that tilt forward or sideways, so the wig's design must accommodate these angles.
Natural Tilt and Posture: Understanding the natural tilt and posture of the puppet's head is vital. This affects how wigs or other head coverings fit and look. A puppet's head posture can significantly impact the wig's appearance, so the adjusted measurement ensures the wig stays in place and looks as intended during performances.
Material Selection: While wigs are commonly used, different textile items can also be crafted into head coverings. Consider the weight and texture of materials to ensure they match the puppet's scale and style.
Fitting and Testing: Always test fit the wig on the puppet head before finalizing. This allows for any necessary adjustments to ensure the best fit.
Customization: If the puppet's head has unique features or accessories, factor these into your measurements and adjustments. Customization ensures the wig fits seamlessly with the puppet's overall design.
Puppet Build Process (9 Steps)
1. Concept Design and Character Development
The process begins with detailed character sketches, including both front and side views. These initial drawings establish the puppet's personality, scale, and visual identity. Facial features, hairstyle, costume concept, and color choices are all defined at this stage, with close collaboration between designer and client.
2. Foam Sculpting and Head Construction
Using professional-grade foam, the internal structure of the puppet is hand-sculpted to form the head and upper torso. The mouth plate is carefully crafted to allow smooth articulation, providing expressive jaw movement essential for performance. Foam is trimmed and shaped for symmetry, comfort, and durability.
3. Facial Detailing and Hair Application
Eyes are constructed using layered materials such as felt, domes, or sculpted forms, often with movable eyelids and lids sewn separately for realism. Hair is installed strand by strand or in layers, depending on the style—Monica’s hair was styled for maximum expressiveness using synthetic fibers. Eyebrows, eyelashes, and nose details are added to enhance emotional range.
4. Armature and Rod Mechanism
Custom-fitted arms and hands are patterned and sewn using fleece. Internal rods are attached for hand-and-rod control, allowing the puppet to gesture with precision. Hands are sculpted to match the character’s form, often in multiple poses to support different scenes.
5. Torso and Body Fabrication
The puppet’s body is tailored from fleece and built around a soft foam core for flexibility. The internal structure is designed to support the performer’s grip while allowing full mobility of arms and head. Seams are strategically placed to remain hidden during use.
6. Costuming and Accessories
Each puppet is dressed in custom-made clothing to match the intended character style. Monica was given several outfits, including culturally inspired pieces. Clothing is designed to be removable or sewn in place based on client preference. Additional props such as earrings, bows, or thematic details are incorporated as needed.
7. Expressiveness and Final Adjustments
Facial expression elements such as flexible eyebrows, movable eyelids, and eyelash placement are calibrated to bring the puppet to life. The puppet is tested in real performance scenarios to ensure smooth movement, responsiveness, and emotional range.
8. Assembly, Quality Assurance, and Finishing
Once all parts are complete—head, body, arms, rods, and clothing—they are carefully assembled. The puppet is then tested for ergonomics, movement fluidity, and structural integrity. Adjustments are made to ensure performance quality, and the puppet is finalized with surface cleaning and alignment checks.
9. Packaging and Global Delivery
After passing quality assurance, the puppet is carefully packaged for international shipping. Since our team regularly works with clients across all continents, we manage logistics efficiently, ensuring safe and timely delivery worldwide.
PUPPET PARTS
Drawing of the puppet
Puppet head production
Puppet head and body Production
Puppet hairs
Puppet rods
Puppet eyes
Puppet hand foam
Puppet hand foam
Puppet hands
Puppet hand
Puppet hand
Puppet hand rods
Puppet eyelashes
Puppet eyelashes
Puppet eyelashes
Puppet hands sowned
Puppet hand creases with soft pastels
puppet hand blush with soft pastels
Puppet tongue
Puppet added blush with soft pastels
Puppet added blush with soft pastels
Puppet sewing the feet
Puppet Chinese dress - Monica The Puppet
Puppet with blue jeans - Monica The Puppet
Puppet legs fabric
Puppet feet
Puppet legs
Puppet foot
Puppet foot
Puppet as Snow White Princess - Monica The Puppet
NONNA THE PUPPET
ADAM KREUTINGER'S APPRECIATION
He passed away in 2025; may God have mercy on him.
Original IPs & Educational Media
Anisa Ozalp specializes in the design and fabrication of custom puppets tailored for original children’s media, educational storytelling, and culturally rich entertainment.
Services Offered:
Character Design: Humanoid and animal puppets with expressive features and narrative depth
Build Types:
Half-body puppets (~75 cm) optimized for young audiences.
EVA foam, sponge, and polar fleece construction
Wired hands for expressiveness
Double-rod arm control
Lightweight builds for easy handling
Customization Options:
Interchangeable costumes
Non-mechanized eyes (for durability and simplicity)
Optional mascot-scale adaptations
Ideal For:
Original IPs targeting early childhood education
Programs seeking humor, interactivity, and cultural specificity
Clients requiring multiple character builds and scalable production.
Creative Philosophy:
Focus on storytelling, character development, and cultural authenticity
Flexible collaboration process with iterative design input
Scalable for larger productions or educational initiatives
